Portrait of Luciano De Castro Carvalho

A Conversation with Luciano De Castro Carvalho

Luciano de Castro Carvalho is an international transformation and turnaround executive with more than 20 years of experience leading performance improvement and restructuring programs.

City Shift Finance: What makes scenario planning effective?

Luciano De Castro Carvalho: Scenario planning works when it leads to different decisions. In the turnarounds and transformation programs I have led, I have often found companies with several detailed scenarios, yet the operating plan, investment list and cash forecast remained exactly the same in every case. That is analysis, not preparation.

Scenario planning should shape capital allocation, staffing, inventory, financing and commercial priorities. The value comes from deciding in advance what the company will do when reality moves away from the original plan.

For most companies, three scenarios are enough: a base case, a credible upside and a downside that management would genuinely find uncomfortable. A fourth scenario may be useful when there is a specific event with a very different outcome, such as losing a major customer, delaying a plant start-up or facing a sharp commodity or currency movement. More scenarios usually create noise. Each scenario should be built from a small number of operating assumptions. What happens to volume, pricing, margins, working capital, capacity and cash?

Then management needs to agree on the actions attached to those changes. A downside case may require tighter inventory, delayed capital spending or faster supplier negotiations. An upside case may require advance hiring, added shifts or early capacity investment. Timing matters. Scenarios should be revisited whenever a core assumption changes enough to affect a decision. In a stable business, quarterly reviews may be sufficient. During a turnaround, I have reviewed downside risks and liquidity every week, because a missed collection, lower production or a supplier restriction can quickly change the available options.

The most common mistake is making the scenarios too abstract. Labels such as “optimistic” and “pessimistic” mean little unless they are tied to measurable events. Another weakness is assigning owner and no trigger. Management should know which indicator will cause the company to change course, who will recommend the action and how quickly the decision must be made.

City Shift Finance: What weakens forecasting?

Luciano De Castro Carvalho: A credible forecast starts with a clear view of what is happening in the business today.

That sounds obvious, but many forecasts begin with last year’s budget and then add a percentage. I prefer to build them from the operating drivers: volume, price, customer orders, staffing, inventory, collections and the timing of major decisions. In the transformation programs I have led, the forecast becomes useful when the people who run the business take ownership of those assumptions. Finance should challenge the numbers and keep the model consistent, but sales must stand behind the pipeline, operations behind production, and procurement behind cost and supply assumptions.

Without that ownership, the forecast becomes a finance presentation that everyone discusses and nobody uses. Forecasts should change when the facts change. A large customer delays an order. A plant misses its production plan. A price increase is accepted or rejected. Those events should flow into the forecast quickly. I would not revise it every time someone feels more optimistic or nervous. Changes need evidence. The biggest weakness I see is false precision. Teams spend days debating small differences while major assumptions remain untested.

Old data, unclear responsibility and pressure to protect the original budget also damage credibility. Once people start adjusting numbers to avoid an uncomfortable conversation, the forecast loses its purpose. Uncertainty should be visible. I normally separate the base case from specific risks and opportunities, assign owners to each one and agree on the points that would trigger a change in plan. In more uncertain periods, the review cycle needs to become shorter. Forecasting should connect planning with action.

A good forecast tells management where performance is moving, what is causing the change and which decisions cannot wait. It is a working management tool, not a document prepared once a quarter.

City Shift Finance: What makes long-range planning effective?

Luciano De Castro Carvalho: Long-term priorities should be reviewed at least quarterly, with capital and management attention moved as assumptions change. The strategic direction may remain stable, but the order and timing of investments must reflect demand, cash generation and execution capacity. Good long-range planning gives growth a sequence. It shows what must be built first, how much capital the company can safely commit and when the expected returns should appear.

Long-range planning works when the company accepts that different decisions require different planning horizons. One forecast cannot serve every purpose.

For strategic choices and capital allocation, I normally work with a three-to-five-year view. That is the minimum needed to assess acquisitions, new plants, market entry, major technology programs or capacity expansion. These decisions commit capital for years, so management needs to see the expected returns, funding requirements and operational consequences well beyond the next budget cycle. Sales and operations planning needs a different horizon. Eighteen months is usually the minimum.

Anything shorter may identify a capacity problem after the company has already lost the time needed to add equipment, qualify suppliers, recruit people or change the production footprint. Liquidity requires a much closer view. In the turnarounds I have led, one of the first tools we rebuild is a 13-week cash-flow forecast, reviewed every week with named owners for collections, payments and corrective actions. Many companies still rely on a 30-day cash forecast. That is close to useless.

By the time a shortfall appears, management often has too little time to renegotiate supplier terms, accelerate receivables, reduce inventory or arrange financing. Planning becomes weak when these horizons are disconnected. The five-year plan assumes growth, the S&OP process has no capacity to deliver it, and the cash forecast cannot fund the investment. I have seen this repeatedly in industrial companies and private-equity portfolio businesses. The spreadsheet looked credible. The sequence was impossible.

City Shift Finance: What KPIs do you prioritize during a transformation?

Luciano De Castro Carvalho: In the turnarounds and transformation programs I have led, the most dangerous performance problems were often hidden by the headline numbers.

A company can hit EBITDA while building excess inventory, stretching suppliers, cutting maintenance or giving customers too much credit. The income statement looks better for a quarter, but cash and the underlying business are getting worse. Traditional KPIs are usually too backward-looking and too aggregated. Revenue, EBITDA and budget variance matter, but they do not explain the quality of performance.

I want to know where growth came from, whether margins improved after price and mix effects, how much profit became cash, and whether the company earned an acceptable return on the capital it used.

The measures most often overlooked are the operating drivers beneath the financial result. Depending on the business, these may include order quality, on-time delivery, capacity use, production yield, inventory ageing, collections and the time required to move an initiative from decision to execution. These indicators usually show a problem before it reaches the monthly P&L. For long-term value, I look at growth, margin, free cash flow and return on invested capital. Those measures then need to be connected to what each manager can actually influence.

A plant manager should not be judged only on EBITDA if the easiest way to reach the target is to defer maintenance. A sales leader should not be rewarded for revenue that produces poor margins or weak collections.

Performance measurement becomes useful when it changes a decision. Every metric needs an owner, a target, a review rhythm and an agreed response when results move off track. I also keep the scorecard small. When companies measure everything, managers often spend more time explaining the report than fixing the business.

My test is straightforward: if a metric improves, does the company become more valuable and better able to perform? When the answer is unclear, I remove it from the scorecard.

 

Our Appreciation

Thank you to Luciano De Castro Carvalho for sharing their perspective.

This interview is part of City Shift Finance’s Executive Conversations, bringing operating and financial perspectives from leaders across the industries we serve.

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